Electric Bus Air Conditioner Solutions

A variety of solutions for electric buses from 6m to 12m. China's top 3 electric bus air conditioner manufacturers.

1. Cooling Capacity: 16 - 42KW (54K - 143K BTU)

2. Voltage Requirement: DC 280 - 800V

3. Compressor: Japan SANYO, etc.

4. TKT Advantages: Quality tested by Fortune 500 BYD/TATA, Support OEM/ODM, Copper Tube Aluminum Fin, etc.

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Efficient and Reliable Electric Bus Air Conditioner for Every Partner

Our mission is to ensure that passengers have a cool and comfortable riding experience. We ensure that our partners such as bus manufacturers and bus operators that we work with have quality air conditioning systems that enhance their brand image. TKT’s advanced electric bus air conditioner system is highly reliable, more energy-efficient and more comfortable.

Electric Bus Air Conditioner

Your electric bus will reap the following benefits:

1. Maximize Passenger Comfort and Satisfaction
TKT uses advanced electric bus air conditioner compressors and control systems to precisely control temperature. Even on the hottest routes, your electric fleet can always stay cool and comfortable, and enhance your brand reputation.
2. Significant Savings in Operating Costs
With energy savings of up to 15%, you can reinvest the money you save in expanding routes or upgrading other fleet systems.
3. Minimize Maintenance Costs
High-quality electric bus air conditioner components and rugged design mean lower failure rates, less repair costs, and longer service life. This indirectly increases the operating time of the bus.
4. Expert Team Support
Our professional technical team responds quickly to provide you with effective and reliable help. Let you worry-free after-sales.
Electric Bus Air Conditioner

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TKT® Electric Bus Air Conditioner Specifications

TKT attaches great importance to the quality of electric bus AC. The compressors used are well-known brands, such as Japan SANYO. The evaporator and condenser cores use the copper tube and aluminum fin structure. The fans are silent fans of well-known brands. For more detailed information, please leave a message.

Model 160E 260E 420E New Integrated System
Cooling Capacity 16KW/ 54K BTU (Heating optional) 26KW/ 88K BTU (Heating optional) 42KW/ 143K BTU (Heating optional) A/C: 42KW | BTMS: 10KW
Size 2700*1630*195 mm 2700*1830*250 mm 3200*1830*250 mm 3200*1830*250 mm
Refrigerant R134A R407C R407C R407C
Weight 185KG 285KG 300KG 340KG

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TKT Electric Bus Air Conditioner Projects

In 2019, we established a strategic partnership with TATA Motors, a world-renowned automobile manufacturer. TKT HVAC established a factory in India and was deeply involved in the customization and optimization of its electric bus air conditioning system. With accurate insights into India’s operating environment, energy consumption requirements and durability, we created a customized bus air conditioning solution that combines high performance and long life. This solution passed the rigorous testing of TATA’s technical team. The first batch ordered 45 units of 9M electric bus air conditioners at one time, and then steadily purchased them every year. TATA Motors’ senior manager praised: “It far exceeded expectations in durability and core performance, and is a trustworthy bus air conditioning partner!” Click here for details.

Electric Bus AC caseThe two large pictures are cases of cooperation with TATA. Click on the pictures to enlarge them. After 5 years, this electric bus air conditioning system tailored for TATA is still running stably. It has been tested in multiple scenarios such as high temperature, high humidity, and frequent start and stop, and has always maintained excellent performance with low maintenance costs.

TKT® Electric Bus Air Conditioner Video – BYD Olectra Cooperation

The first half of the video shows our engineers continuously optimizing the air conditioning structure of electric buses and testing their performance. The second half shows a promotional video of the installed BYD Olectra electric bus, which is very shocking (click to watch the video)

Electric bus air conditioning
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Why Choose TKT® Bus Air Conditioner System?

1. Global Quality Certification: TKT was established in 1998 and has more than 20 years of experience. We have ISO9001, CE, EMC certifications, and more than 100 patented technologies.
2. Excellent Comfort: TKT has rich experience in OEM development. Powerful refrigeration and air filtration systems ensure that the bus climate reaches the ideal comfort level.
3. Proven Reliability: Our electric bus air conditioner uses high-quality compressors (Japan Sanyo, etc.) and rugged components. For example, Sanyo compressors are proven and rated for around 80,000 hours of service life. If used 10 hours a day, the life span is more than 20 years.
4. Efficient and Environmentally Friendly: Our electric bus AC systems are powered by electricity and achieve “zero emissions”. Secondly, the refrigerants are all environmentally friendly refrigerants. They do not pollute the environment.

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+ Features

1. Energy-saving and high efficiency: TKT uses advanced compressors and control systems to provide precise temperature control. Optimize the climate with minimal energy consumption and help extend the bus’s mileage.
2. Comfort at any time: The electric bus air conditioner is not affected by whether the vehicle is running or not, and the cooling mode can be turned on at any time. Ensure that passengers remain comfortable in stop-and-go urban traffic.
3. Quiet operation: The electric drive method and the use of silent fans make the overall noise very low, which can provide passengers with a better riding experience.
4. Zero emissions: The electric bus air conditioner runs on the battery of the electric bus, so there is no additional fuel combustion or exhaust emissions. Support global environmental protection.

+ Quality Control

TKT electric bus HVAC system has a strict quality inspection process. Such as EMC electromagnetic test, piping air tightness test, drenching test, vibration test, finished product test and so on. This is all in order for you to get reliable bus air conditioners. (Click here to view Bus Rooftop Air Conditioner quality Inspection details)

+ Warranty Policy

We provide an 18-month warranty from the date of shipment. If a part fails due to quality reasons during the warranty period, we will provide free spare parts. During this period, you need to communicate with our experts to confirm the root cause of the problem. For extended warranty and other issues, please contact us for detailed communication.

+ Basic knowledge

What is an electric bus air conditioner?

An electric bus air conditioner is a temperature control system designed specifically for electric buses. It does not rely on the engine of a traditional fuel bus, but is driven by a high-voltage power pack to achieve cooling, heating and air circulation functions.

What are the core components of electric bus air conditioners?

1. Electric bus air conditioner compressor

Drive mode: The power battery pack drives the permanent magnet synchronous motor through high voltage electricity, thereby driving the scroll compressor to operate, without the need for engine belt drive.
Energy efficiency optimization: The speed can be adjusted using variable frequency technology to adapt to different load requirements and improve energy efficiency.

2. Refrigeration cycle system

Core components: compressor, condenser, evaporator, expansion valve, dry filter, etc.
Working principle: The compressor compresses the low-temperature and low-pressure gaseous refrigerant into high-temperature and high-pressure gas, which becomes liquid after heat dissipation through the condenser. After that, it enters the evaporator through the expansion valve throttling to absorb heat, and finally sends cold air through the blower. Circulation work to achieve heat transfer in the bus. The operating principle is basically the same as that of traditional bus air conditioners.

3. Heating system

A. PTC electric heating: Directly heat the air or coolant through the electric thermistor, with a simple structure but high energy consumption.
B. Heat pump technology: Switch the refrigerant flow direction through a four-way reversing valve, use ambient heat for heating, and have significant energy-saving effects, but the structure is complex and the cost is high.

How to maintain an electric bus air conditioner?

Daily maintenance is mainly based on observation, cleaning, and basic inspection. If any abnormality is found, deal with it in time to avoid small problems from turning into major failures.

1. Observe the operating status: whether the start and stop are normal, and whether there is a fault code. Observe whether there are obvious abnormal sounds and vibrations during operation.
2. Clean the condenser fins: Check whether there is any blockage, and use a high-pressure air gun to blow it clean from the back.
3. Check the pipes and joints: Observe whether the refrigerant pipes are worn or cracked, and whether the joints are loose or leaking oil.
4. Check the drain hole: Check whether the drain hole at the bottom of the evaporator is blocked. It is recommended to use a thin wire or other methods to dredge and clean up the debris.

Maintenance precautions:

1. The vehicle high-voltage power supply must be disconnected before maintenance, and wait for more than 5 minutes for the capacitor to discharge. In addition, tools such as insulating gloves must be used.
2. Although R407C is an environmentally friendly refrigerant, direct inhalation will still cause safety issues, so it needs to be operated in a well-ventilated area;
3. The maintenance of electric bus air conditioning involves both electrical and refrigeration areas, and it is recommended that it be operated by trained professionals.

What is the refrigerant for electric bus air conditioning system?

Usually, it is R407C. R407C is an environmentally friendly refrigerant with a large cooling capacity per unit volume. It has a better cooling capacity per unit volume than R134A, and is more environmentally friendly than R22 and will not damage the ozone layer.

 

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